ABSTRACT
Among the gas drainage drilling rigs, the entire hydraulic drill has some advantages :It is convenient for velocity modulation and its governor deflection is big; In the situation of the same power ,the hydraulic device has features like these:small size, light weight, compact structure ,stable transmission, quick response and so on. Multi-purpose hydraulic drill has important project value for gas drainage and the mine safety .
In the first ,this paper carried on analysis to the entire hydraulic rig''s operating mode . Basis on it,I have some improved designs to ZMY-150-rig’s hydraulic system. The improved designs mainly focus on the hydraulic pump stations, power head, gripping and framework: Put the control desk on the roof of the tank, the location of the valve operation is reasonable ,easy to operate; optimization is also used to minimize the volume of the transmission gear train of the driving head , which can reduce volume effectively.I have designed the compound clamp holder that is worked together by disc spring and hydraulic ram, the control valve of the holder is the three-valve 6; In the normal course of drilling,oil in the clamping circuit directly return to the oil tank which is energy saving , high efficiency and safety; I have also designed the machine rest base that the rack and the machine rest base can do relatively rotation , the design makes a drilling machine anchor to be possible to drill more holes,and it has reference value to some extent to the research of the high efficiency and entire hydraulic drilling rig . This hydraulic drilling rig is of the fission type that can be controled in a long distance , transpoted and installed conveniently ,suit for digging gas drainage hole underground.
Key words: hydraulic drill; gas drainage; design of driving head; optimal design
目 录
1 绪 论
1.1本论文研究的目的和意义
1.2国内外煤矿井下瓦斯抽放液压钻机的技术现状
1.2.1我国煤矿井下瓦斯抽放钻机的技术现状
1.2.2国外煤矿井下瓦斯抽放液压钻机技术现状
1.3我国煤矿井下瓦斯钻机发展存在的问题
2 总体设计要求及设计方案
2.1总体设计要求
2.2总体设计方案
2.2.1确定执行元件的形式
2.2.2 液压系统工况分析
2.3液压系统的设计
2.4 液压系统工作原理
2.4.1液压系统主要元件的作用
2.4.2工作原理
3 液压系统计算
3.1 初选系统工作压力
3.2 液压缸的设计计算
3.2.1 选择液压缸的类型与安装方式
3.2.2 液压缸主要几何尺寸的计算
3.2.3 液压缸结构参数的计算
3.2.4液压缸的连接计算
3.2.5 液压缸的密封设计
3.2.6 活塞杆稳定性验算
3.2.7 液压缸的流量
3.2.8 液压缸各主要零件材料及技术要求
3.3液压马达的选择
3.4 液压泵的选择
3.4.1 确定液压泵的最大工作压力
3.4.2 确定液压泵的流量
3.4.3确定液压泵的规格
3.5电动机功率的确定
3.6 液压阀的选择
3.7管路的选择
3.7.1 钢管的选择
3.7.2 胶管的选择
3.8 液压油箱设计
3.8.1油箱的作用及容量的确定
3.8.2 液压油箱的外形尺寸
3.8.3 液压油箱的结构设计要点
3.9 其他辅助元件和液压介质的选择
3.9.1 滤油器
3.9.2 联轴器
3.9.3管接头
3.9.4 液压油
4 液压系统性能验算
4.1 液压系统压力损失
4.1.1沿程压力损失
4.1.2局部压力损失
4.2系统效率的计算
4.2.1 计算回路效率
4.2.2 计算系统效率
4.3.1 系统发热的计算
4.3.2 系统温升的计算
5 动力头设计
5.1传动系统设计
5.1.1确定马达转速和扭矩
5.1.2 确定齿轮系结构
5.1.3 优化计算
5.2齿轮的强度设计计算
5.2.1第一对啮合齿轮(齿轮1和齿轮2)的强度设计计算
5.2.2第二对啮合齿轮(齿轮3和齿轮4)的强度设计计算
5.2.3第三对啮合齿轮(齿轮5和齿轮6)的强度设计计算
5.3轴的设计及校核
5.3.1输出轴的设计及校核
5.3.2花键轴的设计及校核
5.3.3水辫轴的改进设计
5.4动力头其他部分的设计
6 框架及机架的设计
6.1框架的设计
6.2机架的设计
7 复合式液压夹持器的设计
7.1设计要求
7.2夹持器结构
7.3夹持器的工作原理
7.4卡瓦的设计
7.5夹持能力的计算
7.6选取弹簧及确定开口量
7.6.1碟簧的选型及开口量计算
7.6.2检验碟簧的寿命
7.7副油缸面积及最大夹持力的确定
7.8螺栓的计算与选择
8钻机的使用及维护
8.1钻机的安装
8.2钻机的操作
8.3钻机的维护及使用注意事项
9 结 论
参考文献:
翻译部分
致 谢