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论文编号:ZD1448 论文字数:25468,页数:44
PLC在喂丝机中的应用
摘 要
喂丝机是高速线材生产的关键设备,布置在轧线的末端,其作用是将线材绕制成一定直径的线圈,平铺在斯太尔摩辊道上;然而在喂丝机喂丝过程中,由于线材头部很容易栽到辊缝之间,造成第一段辊道卡线,使电机因过流而跳闸;为了避免这种事故的发生,必须对喂丝机喂丝的头部落点进行精确,在原PLC控制系统中对喂丝机的飞剪剪断动力进行自动化改造,采用飞剪剪切延时控制和改变吐丝机转速相结合的控制方式。当调节量较大时,飞剪延时剪切起主要作用,改变喂丝机转速起辅助作用;在整个过程中,飞剪延时剪切控制是对吐丝角度进行粗调,改变喂丝机转速起到微调作用,使其控制更为精确。试验证明改造后整个喂丝机的飞剪剪切精度得到了较大的提高,从原来的0.5米提高到0.3米,应用后将会取得良好的经济效益。
Wire feeding machine is high-speed wire production of key equipment, arranged in the rolling line of the end of its role is to be made with the diameter of wire around the coil, tiled in Stelmor roll Road; However, in the feeding process of feeding wire rolling machine , because the head is easy to wire roll gap between plummeted, resulting in the first paragraph of roller card line, while the motor due to over-current trip; in order to avoid such incidents, the need for feeding wire machine wire feeding the head impact point to precise, in the original PLC control system for feeding wire machine flying shear cut the power to automate transformation of Time Delay Control with flying shear and changes in a combination of silk, machine speed control mode. When the adjustment is large,
Shear Cut Delay play a major role in changing the feeding speed of wire machines play a supporting role; in the whole process, flying shear cut delay control is the angle of coarse silk, silk machine to change the feeding speed of fine-tuning to play the role of to control more precise. After transformation, the entire feeding trial to prove the flying-shear cutting wire machine accuracy has been greatly improved, from the original 0.5 m to 0.3 m, the application will be made good after the economic benefits.
关键词:PLC 喂丝机 控制流程
目录
第一章 PLC的现状和发展……………………………………………… (3)
1.1 PLC的发展 ……………………………………………………………… (3)
1.2 PLC的来源现状 ………………………………………………………… (4)
1.3 PLC发展的重点 …………………………………………………………(5)
第二章 PLC的类型和应用…………………………………… (6)
2.1 PLC简介…………………………………………………………………………… (6)
2.2 PLC的类型及应用……………………………………………………………(7)
第三章 喂丝机的结构……………………………………………(10)
3.1喂丝机基本结构………………………………………………………………………(10)
3.2喂丝机工艺流程……………………………………………………………………….(11)
第四章 传感器与变频器…………………………………………(12)
4.1 传感器简介…………………………………………………………………………(12)
4.2 传感器分类…………………………………………………………………………(13)
4.3 传感器的特征………………………………………………………………………(14)
4.4变频器控制…………………………………………………………………………(17)
4.5液压缸………………………………………………………………………………(20)
第五章 喂丝机控制系统………………………………………(21)
5.1喂丝量的输入方法和显示……………………………………………………………(21)
5.2喂丝机系统的可靠性…………………………………………………………………(25)
5.3 喂丝机系统的控制流程………………………………………………………………(26)
第六章 PLC在喂丝机中的应用…………………………………(27)
6.1 PLC的资源分配………………………………………………………………………(25)
6.2 PLC在喂丝机系统的控制程序(梯形图)…………………………………………(28)
第七章 结论………………………………………………………(34)
第八章 主要参考文献……………………………………………(34)
第九章 附录………………………………………………………(35)
第十章 致谢……………………………………………………(36)